HONGRI waste rubber pyrolysis plant is with green technology to solve tire and other environment pollution which are becoming the serious issues nowadays; and it is the meaningful and environmental industry.

The waste rubber pyrolysis plant includes the continuous and batch type pyrolysis system.

The continuous system waste rubber pyrolysis plant works continuously, auto raw materials feeding, and at same time, the carbon black continuously discharged. With advantages of labor saving, low energy consumption, high oil output, stable equipment operation, long using life time etc.

The batch system waste rubber pyrolysis plant works in batches, it can not feed raw material and discharge at the same time.

 

MAIN RAW MATERIAL

Waste rubbers, tires, plastics, etc.

MAIN EQUIPMENT

Pyrolysis Reactor; Sealed System; power System; Separator; Condenser; Oil Tank; Water Cooling System; Exhaust Recovery System; Dedusting System etc.

 

FINISHED PRODUCT OF WASTE RUBBER PYROLYSIS PLANT

 

  A. 45%-50% Rubber Oil:

  ● used as fuel

  ● sell in market

  ● further refining to diesel, gasoline etc.

  B. 30%-35% Carbon Black

  ● sell in market

  ● make as fine carbon by carbon black refining machine

  ● make carbon pellet by pellet making machine

  C. 5%-8% Sygas

  ● can be recovered to heat the reactor

PROCESS FLOW OF WASTE RUBBER PYROLYSIS PLANT

 

PROCESS INTRODUCTION OF WASTE RUBBER PYROLYSIS PLANT

1. Feed raw material (waste rubber) into reactor by full-automatic feeding machine. The reactor is supposed to be left 1/3 space for rotating more smoothly. Then make sure the door of feeding machine is closed.

2. Pyrolysis process: reactor will be gently heated by burning the fuel material (coal, wood, natural gas, LPG or tire oil generated). The oil gas will be released when the temperature reached 100℃(250-280℃ is the top output rate interval). Heavy oil gas separated by manifold is supposed to be liquefied and drop down into the heavy oil tank. The lighter gas will rise up to the oil condensers, be liquefied in to oil and stored in the oil tank. The incondensable gas though dusulphurization and dedust by hydroseal will be led to the furnace for recycling.

3. The exhaust will be treated and discharged to be national emission standard.

4. Before starting next batch, make sure all the work has been done.

 

ADVANTAGES OF HONGRI WASTE RUBBER PYROLYSIS PLANT

1. Advanced Technology: with reasonable process design, advanced manufacturing technology, relatively high degree of automation, and complete safety facilities;

2. High Oil Yield: using rotary pyrolysis reactor, uniform heating, fast pyrolyzing speed, high oil yield and gas is wthout overflow;

3. Highly Efficient Environmental Protection: using high efficient mixed heating system of coal, fuel oil and non condensable gas, flue gas generated by the system can reach the national level of non pollution emission standard, after strong atomized desulfurization precipitator and industrial waste gas purifier. The environmental protection effect of whole device can reach the highest standards of the Europe and America.

4. Mature Technology: oil and gas cooling system adopts cooling tower indirect cooling method, which is mature technology of our company. It is especially suitable for oil and gas cooling and fuel oil recovery;

5. Energy Saving: the non condensable gas produced in refining process can be directly used as fuel in the combustion chamber of pyrolysis reactor, which greatly saves fuel energy;

6. Good Finished Product Quality: carbon black produced by pyrolysis can be effectively utilized;

7. Wide Applicability: this process is not only suitable for the treatment of waste rubber, waste plastics, waste tyres, waste acrylic, but also suitable for sludge and oilfield waste treatment.

 

PARAMETERS OF HONGRI WASTE RUBBER PYROLYSIS PLANT

Item

Details

Model

JX-6

JX-10

BLX-16

QLX-30

QLX-40

QLX-50

Batch Capacity

6 MT

10 MT

20 MT

30-50MT

40MT

50MT

Working Method

Batch

Semi-Continuous

Fully continuous

Operating Pressure

Atmospheric pressure

Reactor Rotate Speed

0.4 turn/minute

adjustable

Total Power

24 kw/h

30 kw/h

54 kw/h

53.6kw/h

62kw/h

84kw/h

Fuel

Charcoal, wood, fuel oil, natural gas, LPG, etc.

 

 

Environmental-friendly Rubber Pyrolysis Plant

As a senior in the environmental protection field, each of our products has possesses complete devices for treating industrial wastes.
For waste gas:
There might be little waste gas generating during the process, before discharged, it shall be disposed by the dedusting system which is equipped with water and magnetic rings to reduce the dust and sulfide.
For waste water:
Water in the hydroseal and dedusting systemand produced in the pyrolysis process is used to implement water recycling, and finally discharged after filtration.

After-sale Service

1. We will reply your inquiry at the first sight. If there are some troublesome problems beside us, the reply will get to you no more than 24 hours.

2. General plan of the project will be given within one day after the contract signing.

3. You will receive the foundation layout within two days after we receive your deposit.

4. The engineers will be arranged for your factory to finish the installation guidance and commissioning, as well as training your workers.

5. We will have periodical call visit, make sure no problem with your equipment or find the problem timely and solve it immediately.

6. We guarantee for you with lifelong maintenance at all times.

 

 

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